Email: sales@blueboxoptics.com Tel: 00865923329809

Custom Conformal Sapphire Dome


Custom Conformal Sapphire Dome

Conformal sapphire dome is a dome-shaped optical component made from sapphire, a highly durable and transparent material. These domes are often used in high-performance applications, especially in environments requiring strong resistance to extreme conditions such as heat, pressure, and abrasion.
The term “conformal” refers to the shape of the dome, which is often designed to match the contour of the equipment it’s used with. For example, in missile guidance systems, the dome is shaped to match the missile’s outer structure, reducing drag and enhancing aerodynamic efficiency.

Conformal sapphire domes are commonly used in military and aerospace applications, such as IR windows for missile guidance systems, sensor protection, and underwater camera enclosures. Their durability allows them to withstand the high speeds and thermal stress encountered in these environments while maintaining clear optical performance.
The main advantage of a conformal sapphire dome is that it combines optical clarity with extreme durability in harsh operating conditions, which is critical for many high-stakes applications.

We have rich experience in manufacturing custom optical sapphire domes. We can produce a variety of custom sapphire domes, including sapphire hemispherical domes, sapphire hyper-hemispherical domes, kerfs sapphire domes, spherical sapphire domes, aspheric sapphire domes, sapphire domes (Sapphire fairing radome), U-shape sapphire domes, conformal sapphire domes, and special–shaped sapphire hyper-hemisphere dome.
The diameter of Blue Box optics custom sapphire domes can be manufactured up to Φ390mm.

Contact us to get a free quote for your custom aspheric sapphire dome projects.

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Aspheric sapphire dome

Custom Sapphire Optical Parts Service With Easy

Sapphire Hyper-hemispherical Dome

Blue Box optics is a leading custom sapphire glass parts manufacturer specializing in the production of custom sapphire crystal parts. Our comprehensive solutions for custom sapphire optical parts fabrication encompass shaping, grinding, drilling, and polishing. Additionally, we offer coating solutions tailored to enhance and optimize performance across a wide spectrum of applications.

Backed by over 12 years of diverse experience, Blue Box optics offers effective methods for polishing custom sapphire parts, ensuring low roughness, high surface quality, and precise surface accuracy.

We provide an extensive variety of custom sapphire optical parts, ranging from round and rectangular shapes to step configurations. Furthermore, we excel in crafting custom sapphire optics parts with diverse shapes and sizes, catering to specific requirements.

In Blue Box optics, we turn complex to simple, following the 3 steps to start your custom sapphire optical parts project today:

1. Please Tell Us What You Need

Please tell us your specific needs, send a 2D 3D design drawing, details size, or a picture.

2. Get Solution & Quote

We will work on the best solution according to your requirements. The specific and best quotation will be sent within 24 hours.

3. Mass Production & Shipping

We will start mass production after getting your approval and deposit. Then we will handle the shipping for you. We are a one-stop custom sapphire optics parts solution manufacturer. You don’t need to worry about anything.

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Sapphire Properties Reference Table

Artificial sapphire is a crystalline variant of corundum, also known as pure, single-crystal aluminum oxide (Al2O3). The distinct blend of its properties positions sapphire as the material of choice for demanding applications in mechanical, chemical, and optical fields. Below are the key features of sapphire glass.

Chemical Formula:Al2O3 (aluminum oxide)  
Names:Corundum, Sapphire, Alpha-alumina  
Hardness:9 Moh's  
Class:Hexagonal-scalenohedral  
Melting Point:2053°C (3727°F)  
Maximum Useful Temperature:2000°C  
Surface Quality:80/50, 60/40, 40/20, 20/10 (Scratch/Dig)  
Axis Orientation:C-Axis (C-Plane), M-Plane, A-Plane, R-Plane and Random  
Young's Modulus:435  
Tensile Strength:275 MPa to 400 MPa  
Flexural Strength:480 MPa to 895 MPa  
Modulus of Rigidity:175 GPa  
Density (g/cm3):3.97  
Transmission Range:190nm to 5 microns  
Poisson's Ratio:0.27 - 0.30  
Abbe Number (vd):72.24  
Dimension Tolerance:± 0.01-0.10mm  
Thickness Tolerance:± 0.10mm  
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Get Your Custom Sapphire Project Into Production Today

Blue Box optics is a reliable and professional custom sapphire glass parts manufacturer that provides precision and high-quality custom sapphire parts. Our OEM custom sapphire glass parts including sapphire domes, kerf sapphire domes, sapphire hemispherical domes, sapphire hyper-hemispherical domes, aspheric sapphire domes, spherical sapphire domes, conformal sapphire domes, U-shape sapphire domes, optical domes, special-shaped sapphire hyper-hemisphere domes, sapphire lenses, sapphire IPL light guides, sapphire tubes, sapphire capillary tubes, sapphire windows, sapphire round windows, sapphire rectangular windows, sapphire large windows, sapphire T-step windows, sapphire rods, sapphire tapered rods, sapphire piston/plunger rods, sapphire screw rods, micro sapphire rods, sapphire cones, sapphire wedges, sapphire optical prisms, sapphire prisms, sapphire dove prisms, sapphire substrates, sapphire blocks, sapphire connectors, sapphire watch crystals, sapphire watch lens, sapphire watch covers, sapphire single dome, sapphire double dome, sapphire blades, sapphire holes parts, sapphire iregular parts, and so on. Factory supply super competitive prices, saving you 20-80% on purchasing costs. Contact us to get a free quote for your custom sapphire glass parts project now.

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