Email: sales@blueboxoptics.com Tel: 00865923329809

Custom Sapphire Light Guides


Custom Sapphire Light Guides

The sapphire light guide stands as a pivotal optical component within IPL (Intense Pulsed Light) machines, serving to filter out UV wavelengths while retaining the beneficial spectrum ranging from 400nm to 1200nm for cosmetic laser procedures such as hair removal, vascular, and acne treatments.

Utilizing optical-grade Sapphire crystal, renowned for its exceptional thermal conductivity, ensures the quality and efficiency of the IPL light guide. Sapphire IPL light guides are indispensable optical elements within IPL machines, enabling the filtration of UV rays and the selective retention of the desired wavelength spectrum.

With extensive expertise and capabilities, Blue Box optics specializes in crafting high-precision sapphire light guides tailored for Laser and IPL medical applications. Our offerings include customizable sapphire light guides available in various shapes such as cuboids, cubes, pyramids, or quadrangular pyramids. Additionally, to facilitate ease of installation, our products can be customized with punched or slotted features.

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Sapphire Light Guides

What's Sapphire Light Guides?

Sapphire Light Guides

Sapphire light guides play a crucial role in cosmetic laser and intense pulsed light (IPL) applications, widely utilized for hair removal and various other cosmetic treatments. IPL applications utilize different wavelength bands to target specific chromophores, thus our custom light guides are available in various materials tailored to your specific wavelength requirements.

Primarily designed for aesthetic applications in cosmetic lasers and IPL machines, sapphire light guides are hexahedral optical cubes with all six surfaces polished for optical clarity. One surface is coated with a cutoff filter film, typically blocking light frequencies below 575nm while allowing passage of light between 600nm to 1200nm. This enables the light to pass through the sapphire light guide with minimal distortion before reaching the skin surface for laser-based beauty treatments. Additionally, sapphire light guides act as excellent cooling mediums, often referred to as ‘sapphire cooling blocks’, preventing potential skin burns from laser exposure during treatment.

Sapphire boasts exceptional thermal conductivity and single-crystal structure, making it highly resistant to high-energy lasers. Its incorporation in IPL devices ensures customer comfort and safety while significantly extending product lifespan, reducing consumable losses, and enhancing economic benefits for users.

Sapphire stands as a superior alternative to BK7 glass and quartz materials, offering customizable light guides tailored to your specifications, primarily available in cube, cuboid, and tapered forms with optional coatings.

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The Advantage Of Sapphire Light Guides?

Advantages of Sapphire light guides include:
1. High-precision processing yields superior surface quality and durability.
2. Exceptional optical, thermodynamic, and mechanical properties.
3. Reliable operation under prolonged laser pulse exposure, ensuring cosmetic instrument safety.
4. High damage threshold leading to extended service life.
5. Product features include high gloss, absence of bubbles, high temperature and corrosion resistance, high hardness, and efficient light transmission capacity.

The main optical bands covered by sapphire crystal guide blocks are:
430nm/480nm: Acne treatment
530nm: Spot and wrinkle reduction
560nm: Skin whitening
580nm: Treatment of red blood vessels
640nm⁄670nm⁄690nm: Hair removal

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Sapphire Light Guides

Custom Sapphire Optical Parts Service With Easy

Sapphire Prisms

Blue Box optics is a leading custom sapphire glass parts manufacturer specializing in the production of custom sapphire crystal parts. Our comprehensive solutions for custom sapphire optical parts fabrication encompass shaping, grinding, drilling, and polishing. Additionally, we offer coating solutions tailored to enhance and optimize performance across a wide spectrum of applications.

Backed by over 12 years of diverse experience, Blue Box optics offers effective methods for polishing custom sapphire parts, ensuring low roughness, high surface quality, and precise surface accuracy.

We provide an extensive variety of custom sapphire optical parts, ranging from round and rectangular shapes to step configurations. Furthermore, we excel in crafting custom sapphire optics parts with diverse shapes and sizes, catering to specific requirements.

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In Blue Box optics, we turn complex to simple, following the 3 steps to start your custom sapphire optical parts project today:

1. Please Tell Us What You Need

Please tell us your specific needs, send a 2D 3D design drawing, details size, or a picture.

2. Get Solution & Quote

We will work on the best solution according to your requirements. The specific and best quotation will be sent within 24 hours.

3. Mass Production & Shipping

We will start mass production after getting your approval and deposit. Then we will handle the shipping for you. We are a one-stop custom sapphire optics parts solution manufacturer. You don’t need to worry about anything.

 

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Sapphire Prisms

Sapphire Properties Reference Table

Artificial sapphire is a crystalline variant of corundum, also known as pure, single-crystal aluminum oxide (Al2O3). The distinct blend of its properties positions sapphire as the material of choice for demanding applications in mechanical, chemical, and optical fields. Below are the key features of sapphire glass.

Chemical Formula:Al2O3 (aluminum oxide)  
Names:Corundum, Sapphire, Alpha-alumina  
Hardness:9 Moh's  
Class:Hexagonal-scalenohedral  
Melting Point:2053°C (3727°F)  
Maximum Useful Temperature:2000°C  
Surface Quality:80/50, 60/40, 40/20, 20/10 (Scratch/Dig)  
Axis Orientation:C-Axis (C-Plane), M-Plane, A-Plane, R-Plane and Random  
Young's Modulus:435  
Tensile Strength:275 MPa to 400 MPa  
Flexural Strength:480 MPa to 895 MPa  
Modulus of Rigidity:175 GPa  
Density (g/cm3):3.97  
Transmission Range:190nm to 5 microns  
Poisson's Ratio:0.27 - 0.30  
Abbe Number (vd):72.24  
Dimension Tolerance:± 0.01-0.10mm  
Thickness Tolerance:± 0.10mm  
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Get Your Custom Sapphire Project Into Production Today

Blue Box optics is a reliable and professional custom sapphire glass parts manufacturer that provides precision and high-quality custom sapphire parts. Our OEM custom sapphire glass parts including sapphire domes, kerf sapphire domes, sapphire hemispherical domes, sapphire hyper-hemispherical domes, aspheric sapphire domes, spherical sapphire domes, conformal sapphire domes, U-shape sapphire domes, optical domes, special-shaped sapphire hyper-hemisphere domes, sapphire lenses, sapphire IPL light guides, sapphire tubes, sapphire capillary tubes, sapphire windows, sapphire round windows, sapphire rectangular windows, sapphire large windows, sapphire T-step windows, sapphire rods, sapphire tapered rods, sapphire piston/plunger rods, sapphire screw rods, micro sapphire rods, sapphire cones, sapphire wedges, sapphire optical prisms, sapphire prisms, sapphire dove prisms, sapphire substrates, sapphire blocks, sapphire connectors, sapphire watch crystals, sapphire watch lens, sapphire watch covers, sapphire single dome, sapphire double dome, sapphire blades, sapphire holes parts, sapphire iregular parts, and so on. Factory supply super competitive prices, saving you 20-80% on purchasing costs. Contact us to get a free quote for your custom sapphire glass parts project now.

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