Email: sales@blueboxoptics.com Tel: 00865923329809

Custom Piston / Plunger Rods


Custom Sapphire Piston/Plunger Rods

Blue Box optics specializes in providing a diverse array of sapphire piston/plunger rods, sapphire needles, and sapphire tips. These rods boast finely polished round surfaces and precisely machined two-plane high-polished surfaces, achieved through advanced Super Precision machining technology to guarantee the absence of any imperfections. They are particularly favored for applications in precision laser instruments, such as Laser Dental Equipment, Laser Beauty Instruments, and similar devices.

Operating as an OEM provider of custom sapphire piston/plunger rods, our selection is extensive, catering to various applications such as ram pumps, plunger rods, laser rangers, laser designators, insulators, and measuring rods. We can create custom shapes, including both ends flat, one end radius, both end radii, saddle pins, and special shapes, tailored to meet specific customer requirements.

At Blue Box optics, we take pride in our role as a custom sapphire piston/plunger rods manufacturer, giving priority to the production of items according to customer specifications and requests. We encourage you to reach out for a detailed discussion regarding your specific sapphire piston/plunger rod needs and to receive a complimentary quote.

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Sapphire Piston Plunger Rods

Why do Sapphire Piston/Plunger Rods have such high performance?

Sapphire Piston Plunger Rods

The hardness of sapphire material is second only to that of diamond. Its exceptional transparency makes it a favored option for various technical and optical applications. Sapphire displays excellent polishability and robust resistance to chemicals.

Sapphire piston/plunger rods distinguish themselves as preferred materials across a diverse range of applications, excelling in mechanical, optical, thermal, and chemical conditions.
Widely employed in medical devices, precision machinery, and inspection instruments, sapphire piston/plunger rods are highly regarded for their exceptional properties. These encompass high hardness, strength, scratch resistance, high-temperature resilience, purity, chemical durability, and superior radiation stability.

With an extraordinarily high softening point exceeding 2000°C, sapphires can retain their shape and dimensions, establishing sapphire tapered rods as the optimal choice for high-temperature applications. These rods are chemically inert, withstanding attacks from various processing environments, including acids and alkalis at temperatures of up to approximately 1,000°C.

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Sapphire Piston/Plunger Rods Are Extremely Strong In Extreme Temperatures

Sapphire piston/plunger rods are renowned for their outstanding chemical and plasma resistance, making them highly suitable for a diverse array of applications. The impressive chemical resistance of sapphire piston/plunger rods, especially at elevated temperatures, positions them as optimal choices for use in plasma chambers. This unique property ensures the secure handling and processing of chemicals within an environment of chemical purity.

The chemical and bio-inert properties of sapphire rods make them well-suited for critical applications in the medical, pharmaceutical, semiconductor, and various industries where maintaining purity and health is of utmost importance.

Sapphire piston/plunger rods exhibit the capability to endure temperatures up to 2000°C without significant alteration in shape and with minimal impact on mechanical performance. In high-temperature furnace systems, sapphire rods excel as excellent options for rollers and standoffs, preserving their straightness and dimensional precision up to 1800°C. Sapphire’s exceptional chemical resistance prevents many materials from adhering to it, even at elevated temperatures.

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Sapphire Piston Plunger Rods

Custom Sapphire Optical Parts Service With Easy

Micro Sapphire Rods

Blue Box optics is a leading custom sapphire glass parts manufacturer specializing in the production of custom sapphire crystal parts. Our comprehensive solutions for custom sapphire optical parts fabrication encompass shaping, grinding, drilling, and polishing. Additionally, we offer coating solutions tailored to enhance and optimize performance across a wide spectrum of applications.

Backed by over 12 years of diverse experience, Blue Box optics offers effective methods for polishing custom sapphire parts, ensuring low roughness, high surface quality, and precise surface accuracy.

We provide an extensive variety of custom sapphire optical parts, ranging from round and rectangular shapes to step configurations. Furthermore, we excel in crafting custom sapphire optics parts with diverse shapes and sizes, catering to specific requirements.

In Blue Box optics, we turn complex to simple, following the 3 steps to start your custom sapphire optical parts project today:

1. Please Tell Us What You Need

Please tell us your specific needs, send a 2D 3D design drawing, details size, or a picture.

2. Get Solution & Quote

We will work on the best solution according to your requirements. The specific and best quotation will be sent within 24 hours.

3. Mass Production & Shipping

We will start mass production after getting your approval and deposit. Then we will handle the shipping for you. We are a one-stop custom sapphire optics parts solution manufacturer. You don’t need to worry about anything.

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Sapphire Properties Reference Table

Artificial sapphire is a crystalline variant of corundum, also known as pure, single-crystal aluminum oxide (Al2O3). The distinct blend of its properties positions sapphire as the material of choice for demanding applications in mechanical, chemical, and optical fields. Below are the key features of sapphire glass.

Chemical Formula:Al2O3 (aluminum oxide)  
Names:Corundum, Sapphire, Alpha-alumina  
Hardness:9 Moh's  
Class:Hexagonal-scalenohedral  
Melting Point:2053°C (3727°F)  
Maximum Useful Temperature:2000°C  
Surface Quality:80/50, 60/40, 40/20, 20/10 (Scratch/Dig)  
Axis Orientation:C-Axis (C-Plane), M-Plane, A-Plane, R-Plane and Random  
Young's Modulus:435  
Tensile Strength:275 MPa to 400 MPa  
Flexural Strength:480 MPa to 895 MPa  
Modulus of Rigidity:175 GPa  
Density (g/cm3):3.97  
Transmission Range:190nm to 5 microns  
Poisson's Ratio:0.27 - 0.30  
Abbe Number (vd):72.24  
Dimension Tolerance:± 0.01-0.10mm  
Thickness Tolerance:± 0.10mm  
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Get Your Custom Sapphire Project Into Production Today

Blue Box optics is a reliable and professional custom sapphire glass parts manufacturer that provides precision and high-quality custom sapphire parts. Our OEM custom sapphire glass parts including sapphire domes, kerf sapphire domes, sapphire hemispherical domes, sapphire hyper-hemispherical domes, aspheric sapphire domes, spherical sapphire domes, conformal sapphire domes, U-shape sapphire domes, optical domes, special-shaped sapphire hyper-hemisphere domes, sapphire lenses, sapphire IPL light guides, sapphire tubes, sapphire capillary tubes, sapphire windows, sapphire round windows, sapphire rectangular windows, sapphire large windows, sapphire T-step windows, sapphire rods, sapphire tapered rods, sapphire piston/plunger rods, sapphire screw rods, micro sapphire rods, sapphire cones, sapphire wedges, sapphire optical prisms, sapphire prisms, sapphire dove prisms, sapphire substrates, sapphire blocks, sapphire connectors, sapphire watch crystals, sapphire watch lens, sapphire watch covers, sapphire single dome, sapphire double dome, sapphire blades, sapphire holes parts, sapphire iregular parts, and so on. Factory supply super competitive prices, saving you 20-80% on purchasing costs. Contact us to get a free quote for your custom sapphire glass parts project now.

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