The special-shaped sapphire hyper-hemisphere dome is a precision-engineered, optically clear component made from sapphire, designed with a non-standard geometry. It’s designed for high-performance applications in demanding environments.
Unlike standard hemispheres, this hyper-hemisphere extends beyond the halfway point of a sphere, offering enhanced optical coverage. Its special-shaped design incorporates custom geometries such as flanges, notches, asymmetric profiles, or elliptical surfaces, ensuring perfect integration with irregular housings and optimized optics for advanced systems.
Additionally, it can include elliptical or multi-radius surfaces that optimize optical performance for specific applications.

The special-shaped sapphire hyper-hemisphere dome is often designed to fit into high-performance environments like optical sensors and cameras used in aerospace or military applications, drones and missiles, where the dome protects sensors while ensuring broad, clear vision, cientific instruments requiring specialized lenses that can endure extreme conditions.
It is the ideal solution for applications requiring optical precision, durability, and custom geometries. Its advanced design provides enhanced viewing angles, reduced distortion, and reliable performance in extreme conditions. Whether for aerospace, defense, underwater optics, or scientific equipment, these domes offer unmatched performance and protection.

We have rich experience in manufacturing custom optical sapphire domes. We can produce a variety of custom sapphire domes, including sapphire hemispherical domes, sapphire hyper-hemispherical domes, kerfs sapphire domes, spherical sapphire domes, aspheric sapphire domes, sapphire domes (Sapphire fairing radome), U-shape sapphire domes, conformal sapphire domes, and special–shaped sapphire hyper-hemisphere dome.
The diameter of Blue Box optics custom sapphire domes can be manufactured up to Φ390mm.

Contact us to get a free quote for your special-shaped sapphire hyper-hemisphere dome projects.

The special-shaped sapphire hyper-hemisphere dome is essential in industries that require a balance of optical clarity and mechanical resilience, such as:

1. Aerospace & Defense: Used in missile seekers, guidance systems, and infrared windows for drones and military optics to protect optical equipment from high-speed impact and extreme temperatures, and offer protection and clear vision.

2. Marine & Underwater Systems: Provides robust, crystal-clear optical windows for cameras and sensors on ROVs, submarines, and cameras in deep-sea environments, ensuring performance under high pressure and in corrosive environments.

3. Scientific Research & Space Exploration: Shields sensitive instruments from extreme temperatures and conditions during space missions or high-temperature experiments.

4. Industrial Equipment: Protects optics and sensors in machinery operating under harsh industrial conditions.

Blue Box optics is a reliable and professional custom sapphire glass parts manufacturer that provides precision and high-quality custom sapphire parts. Our OEM custom sapphire glass parts including sapphire domes, kerf sapphire domes, sapphire hemispherical domes, sapphire hyper-hemispherical domes, aspheric sapphire domes, spherical sapphire domes, conformal sapphire domes, U-shape sapphire domes, optical domes, special-shaped sapphire hyper-hemisphere domes, sapphire lenses, sapphire IPL light guides, sapphire tubes, sapphire capillary tubes, sapphire windows, sapphire round windows, sapphire rectangular windows, sapphire large windows, sapphire T-step windows, sapphire rods, sapphire tapered rods, sapphire piston/plunger rods, sapphire screw rods, micro sapphire rods, sapphire cones, sapphire wedges, sapphire optical prisms, sapphire prisms, sapphire dove prisms, sapphire substrates, sapphire blocks, sapphire connectors, sapphire watch crystals, sapphire watch lens, sapphire watch covers, sapphire single dome, sapphire double dome, sapphire blades, sapphire holes parts, sapphire iregular parts, and so on. Factory supply super competitive prices, saving you 20-80% on purchasing costs. Contact us to get a free quote for your custom sapphire glass parts project now.